HORIZONTAL MACHINING CENTERS (HMC)
Orion Series
Next Gen Horizontal Machining Centers
Technology : Next-Gen High Performance HMC
Product Brief
  • ORION horizontal machining Centre are designed and manufactured to deliver excellent machine precision with the use of high precision components and thermo-friendly features.
  • ORION platform has three series, covering 500  x 500 pallet to 1250 x 1000 pallet size horizontal machining centres catering to a wide range of applications.

Overview

  • Brand Story 

    Orion is one of the most conspicuous and recognizable constellations in the night sky.

    The ORION series is a constellation of eight glittering Next­Gen Horizontal Machining Centers. They are a result of Indo­German engineering collaboration and have been setting new benchmarks in specifications and performance for our global clients.

    ORION engineering philosophy is based on four strong pillars

    Precision
    Productivity
    Reliability
    Ergonomics

    ORION platform has three series, covering 500 x 500 mm to 1250 x 1000 mm pallet­sizes horizontal machining centers catering to a wide range of applications.

  • Unique Selling Features 
    • Maximum rigidity with FEM optimised column and structural parts for high precision
    • Roller type precision LM guide - ways
    • High speed & high torque motor spindle cartridge are field interchangeable thereby providing flexibility to user
    • Servo driven high speed ATC for fast tool change
    • Efficient chip disposal with chip conveyor inside bed.
    • Swivel type operator panel for easy operation
    • Wide APC door for easy access to work piece convenient loading height of 1250 mm

Features

Specifications

  • SPINDLE & AXIS 
    Specification Unit H 8800 H 10000
    Spindle unit Standard      
    Spindle tapper type # 50 / HSK A100 # 50 / HSK A100
    Fanuc , Cont. / S2 30 min (Siemens - cont) kW 30/ 37 30/ 37
    Maximum spindle torque S3 - Fanuc Nm 699 699
    Siemens, cont / S6 40 % min kW 63/ 63 63/ 63
    Maximum spindle torque S1 - Siemens Nm 300 300
    Spindle speed rpm 1000 1000
    Spindle acceleration time sec 3 3
    Spindle bearing dia mm 100 100
    spindle unit high torque option - Fanuc      
    Spindle power - cont./ S2 13 min kW 30/ 37 30/ 37
    Maximum spindle torque S3 Nm 1009 1009
    Spindle speed rpm 6000 6000
    Spindle bearing dia mm 120 120
    Geared spindle option - high torque      
    Spindle power - cont./ Fanuc 30 min, Siemens S6 60 % kW 30 / 37 30 / 37
    Maximum Torque - Fanuc S2 30 min / Siemens S6 40 % Nm 1228 / 1144 1228 / 1144
    Spindle speed rpm 6000 6000
    Spindle bearing dia mm 100 100
    Axes      
    Traverse X/ Y / Z mm 1400 x 1250 x 1250 1600 x 1250 x 1400
    Rapid traverse X/ Y/ Z m/ min 40 40
    Acceleration g 0.4 0.4
    Table top to spindle center mm 120 - 1370 120 - 1370
    Table center to spindle face mm 300 - 1550 300 - 1550
  • AUTOMATIC TOOL CHANGER 
    Specification Unit H 8800 H 10000
    No of tools Standard (option) Nos. 60 (80 / 120) 60 (80 / 120)
    Maximum tool dia with adjecent pocket full / empty mm 125 / 250 (315 with limitation) 125 / 250 (315 with limitation)
    Maximum tool length mm 600 600
    Maximum tool weight kg 30 30
    Tool changing time sec 2 2
    Chip to chip time (min) as per ISO 10791 - 9 sec 5.2 5.2
  • PALLET 
    Specification Unit H 8800 H 10000
    type   180 deg Swing type 180 deg Swing type
    Pallet change time mm 25 30
  • INSTALLATION DATA 
    Specification Unit H 8800 H 10000
    Basic machine weight kg 26000 28000
    Floor space (machine only) W x D mm x mm 4230 x 8500 4230 x 8500
    Compressed air bar    
    Total connected load - cont / 30 min kVA 90 / 100 90 / 100
    Power supply - 3 phase 415 V, 50 Hz
    CNC system - Fanuc Oi MF  (Siemens 828DSL, Fanuc 31 I MD
  • OTHER SPECIFICATIONS 
    Specification Unit H 8800 H 10000
    Pallet size 800 x 800 1000 x 1000 1000 x 1000
    Pallet type type T-slots T-slots
    Load capacity kg 2500 3000
    Maximum job swing - width / dia mm 1500 x 1250 1800 x 1400
    Maximum job swing - height mm 1450 1450
    Pallet height from ground level mm 1250 1250
    Index table / Rotary  table - Standard deg 360 x 1 deg 360 x 1 deg
    Direct drive rotary table - optional deg 360000 x 0.001 deg 360000 x 0.001 deg
 
Applications
  • Con rod
  • Cylinder Block
  • Globe value body
  • Tractor Hsg
  • Con rod
  • Cylinder Block
  • Globe value body
  • Tractor Hsg
 
Case Study
 
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