HORIZONTAL TURNING CENTERS (HTL)
Orbitur
Consistent performance backed by customer trust!
Technology : Horizontal Turning Centwers with LM Guideways
Product Brief
  • BFW compact horizontal turning centres are designed to be extremely rigid, highly accurate, and thermally stable, making them the best value for money - providing more utility, flexibility, productivity.
  • Vortex - BTC 1530 is being introduced to meet this demand and is inspired by the guidelines of modern  machine tool technology with TPM compliance.
  • Many innovative & best-in-class improved features as mentioned below.

Overview

  • Brand Story 

    Vortex signifies a whirling mass of fluid or air, especially a whirlpool or whirlwind.The word is often synonymous with rapid, lightning, overnight, instant, headlong, impulsive, breakneck, and whistle-stop.Similarly the Vortex-series of Horizontal Turning Centers manufactured by BFW, work with break-neck speed and accuracy to manufacture turned components of consistent quality and precision.

  • Unique Selling Features 
    • Built-in encoder for precise tapping
    • Completely concealed accessories
    • Compact foot print
    • Higher rapid rates
    • FEM optimised structure
    • Swivel operator panel for easy handling
    • Ideal for job-shop as well as mass production

Features

  • Standard Feature 
    • Rigid cast structure for base and other structural parts
    • Cartidge tpe spindle supported on precesion angular contact ball bearing (3+2) arrangement
    • Spindle encoder for thread cutting operation
    • Pre-loaded ball-screw and LM guide for X and Z axis
    • Stainless stell covers for Z axis
    • Telescopic cover for X axis guide-way
    • Hydraulically operated 3 jaw self -centering hollow chuck with closed rotary cylinder, 1 set of hard jaws and soft jaws
    • 8 station electro mechanical turret
    • Tailstock with hydraulically operated quill, manual positioning of tailstock body to adjust different length of components
    • Foot switch for chuck and tailstock
    • Standard coolant tank with chip tray & coolant pump for cutting coolant
    • Fully enclosed machine guard
    • AC for electrical cabinet
    • Automatic centralised Lubrication system
    • Hydraulic power pack
    • Machine lamp and 3 tier lamp
    • Mountaining pads with leveling screws
    • Maintenance tool kit & one set of machine manual
    • MPG (Electronic hand wheel)Hydraulically operated 3 jaw self -centering hollow chuck with hollow rotary cylinder
  • Optional Feature 
    • Hydraulically operated 3 jaw self -centering hollow chuck with hollow rotary cylinder
    • Chip conveyor slant ype with coolant tank
    • bar feed system
    • Mistsubishi E 70 system/ Siemens 828 D
    • Hydraulic turret

Specifications

  • CAPACITY 
    Specification Unit BTC 1530 BTC 1540 BTC 2030 BTC 2040 BTC 2050
    Swing over bed mm 500 500 500 500 500
    Swing over carriage mm 270 270 270 270 270
    Admit between center mm 425 325 325 325 525
    Standard turning dia mm 270 270 270 270 270
    Max turning dia mm 300 300 300 300 300
    Max turning length between centre mm 400 300 300 400 500
    Max turning length with standard chuck mm 340 220 220 320 420
    Maximum bar capacity mm 25 (32.5*) 42 (50.8*) 42 (50.8*) 42 (50.8*) 42 (50.8*)
  • SPINDLE & AXIS 
    Specification Unit BTC 1530 BTC 1540 BTC 2030 BTC 2040 BTC 2050
    Nose type A2-5 A2-5 A2-6 A2-6 A2-6
    Spindle bore mm 38 (44*) 38 (44*) 63 63 63
    Spindle bearing front / rear mm 80 / 70 80 / 70 100 / 90 100 / 90 100 / 90
    Spindle speed rpm 4000 4000 3500 3500 3500
  • WORK HOLDING & TOOL HOLDING 
    Specification Unit BTC 1530 BTC 1540 BTC 2030 BTC 2040 BTC 2050
    Standard chuck size mm 165 (200*) 165 (200*) 200 (250*) 200 (250*) 200 (250*)
    Turret indexing Mechanisam type Electro mechanical (hydraulic*)
    Turning Tool shank size (B x W) mm 25 x 25 25 x 25 25 x 25 25 x 25 25 x 25
    Number of Tools No.s 8 8 8 8 8
    Boring tool holding dia mm 32 32 40 40 40
  • CONTROLS & POWER 
    Specification Unit BTC 1530 BTC 1540 BTC 2030 BTC 2040 BTC 2050
    CNC system make Fanuc  OiTF (F) / Siemens 828 D (S) / Mitsubishi E 70 (M)
    Spindle motor power cont/ 15 mins rating kW Fanuc - 5.5 / 7.5
    Siemens - 7/9
    Mitsubishi - 5.5/7.5
    Fanuc - 5.5 / 7.5
    Siemens - 7/9
    Mitsubishi - 5.5/7.5
    Fanuc - 7.5 / 11
    Siemens - 7/9
    Mitsubishi - 7.5/11
    Fanuc - 7.5 / 11
    Siemens - 7/9
    Mitsubishi - 7.5/11
    Fanuc - 7.5 / 11
    Siemens - 7/9
    Mitsubishi - 7.5/11
    Full power range rpm Fanuc - 1353 - 3044
    Siemens - 1014 - 3550
    Mitsubishi - 1014 - 4000
    Fanuc - 1353 - 3044
    Siemens - 1014 - 3550
    Mitsubishi - 1014 - 4000
    Fanuc - 1167 - 2335
    Siemens - 875 - 3064
    Mitsubishi - 875 - 2625
    Fanuc - 1167 - 2335
    Siemens - 875 - 3064
    Mitsubishi - 875 - 2625
    Fanuc - 1167 - 2335
    Siemens - 875 - 3064
    Mitsubishi - 875 - 2625
 
Applications
  • Con rod
  • Cylinder Block
  • Globe value body
  • Tractor Hsg
  • Con rod
  • Cylinder Block
  • Globe value body
  • Tractor Hsg
 
Case Study
 
Similar Products
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    • Swing over bed (in mm) : 550
    • Admit between centers (in mm) : 825
    • Spindle speed (in rpm) : 3000
    • Cutting feed rate (in m/min) : 0 - 10
  • PL 600
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  • PL 500 EX
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  • PL 500S
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    • Max Truning dia on chuck 500
    • Spindle nose A2 - 8
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    • Axes strokes X / Z 260 / 800
  • PL 360
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    • Max Truning dia on chuck 250
    • Spindle nose A2 6
    • Chuck size 200
    • Axes strokes X / Z 205


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