VERTICAL MACHINING CENTERS (VMC)
BMV 50
Maximize your Return on Investment!
Technology : Fixed-column VMC
Product Brief
  • Sustained Quality Performance Over the Years! With Rigidity, Modularity & Productivity
  • The compact design of the machine has ensured smaller foot print, which is ideal for job shops where space is constraint.
  • Due to its simplified design provision for chip disposal can be provided either at the front or rear according to customer requirements.
  • It has many innovative & first-in-class features, each of them contributing to enhanced reliability, performance & productivity.

Overview

  • Brand Story 

    Vayu is a primary Hindu deity, the lord of the winds, the father of Bhima and the spiritual father of Hanuman – Vayu stands for speed and power.  With its fast, powerful, stable, and accurate machining, the Vayu+ / BMV50+ series of Vertical Machining Center, is almost like a gift from the Wind God.

  • Unique Selling Features 
    • Machine configuration of fixed machine
    • C' frame structure machine with a moving table for easy access
    • With contemporary anesthetics and operator friendly sleek design, BMV50 will be a pride possession of its users.
    • The complete structure is FEA proven with stringent analysis

Features

  • Standard Feature 
    • Ac servo drives
    • AC variable speed spindle motor
    • Hardened and ground ball screws
    • Feedback through absolute encoder
    • Automatic tool clamping - unclamping
    • ​Centralized automatic lubrication
    • Spindle taper air blow
    • Telescopic covers with wipers
    • Full machine guard
    • Manual pulse generator
    • RS232 serial / USB interface
    • Leveling pads
    • Maintenance tool kit

    MACHINE OPTIONS

    • Coolant gun
    • Air gun
    • 3 Tier lamp
    • Ring coolant around spindle 
    • Rigid tapping*
    • Front chip disposal
    • Hydraulic counterbalance with Siemens/Mitsubishi controllers
    • Electronic counter balance with Fanuc controller
    • 40 m/min rapid traverse with Fanuc controller &  Electronic counter balance

     

  • Optional Feature 

    SPINDLE OPTIONS

    • Higher spindle rpm with chiller unit

    ATC OPTIONS

    • 30 Tools automatic tool changer

    MACHINE OPTIONS

    • AC for electrical cabinet
    • Air nozzle
    • Automatic front door
    • Edge finder
    • Rear chip disposal
    • 40 m/min rapid traverse with Mitsubishi controller &  Hydraulic counter balance
    • Chip conveyor in lieu of coolant tank with chip tray
    • 2 /3 axis with linear glass scale feedback
    • Ball screw type automatic pallet changer with twin pallets
    • 16 / 25 / 40 bar coolant through spindle
    • Provision for 4th and 5th axis rotary table
    • 4th axis rotary table
    • Voltage stabilizer
    • Ultra isolation transformer
    • Increased day light area through column raiser block
    • Spindle mounted probe
    • Table mounted probe
    • Hard part probing (Fanuc, Siemens, Mitsubishi)

Specifications

  • CAPACITY 
    Specification Unit BMV 50 BMV 50TC24 BMV 50TC30
    Table longitudinal travel (X - Axis) mm 800 800 800
    Table cross travel (Y - Axis) mm 510 510 510
    Headstock travel (Z - Axis) mm 510 510 510
    Spindle nose face to table top mm 100 - 610 100 - 610 100 - 610
    Increased daylight area with column height block (Optional) mm 300 - 810 300 - 810 300 - 810
    Distance from Floor to table mm 950 950 950
    Spindle center - column front distance mm 520 520 520 
  • TABLE 
    Specification Unit BMV 50 BMV 50TC24 BMV 50TC30
    Table size mm 1000 x 510 1000 x 510 1000 x 510
    T - Slot (No. / Size / Pitch) mm 5/18/100 5/18/100 5/18/100
    Max. Load on table Std. kg 600 600 600
  • SPINDLE & AXIS 
    Specification Unit BMV 50 BMV 50TC24 BMV 50TC30
    Spindle taper - BT-40 BT-40 BT-40
    Spindle speed - Std. rpm 8000 8000 8000
    Spindle speed - Opt.1 rpm 10000 10000 10000
    Spindle speed - Opt.2 rpm NA NA NA
    Spindle speed - Opt.3 rpm NA NA NA
  • SPINDLE POWER -STD 
    Specification Unit BMV 50 BMV 50TC24 BMV 50TC30
    Fanuc / Mitsubishi, Cont./30 min. rating kW 7.5/11 7.5/11 7.5/11
    Siemens, cont./ S6-40% rating kW 9/13.5 9/13.5 9/13.5
  • SPINDLE POWER - OPT(High power) 
    Specification Unit BMV 50 BMV 50TC24 BMV 50TC30
    Fanuc / Mitsubishi, Cont./30 min. rating kW NA NA NA
    Siemens, cont./ S6-40% rating kW NA NA NA
    Rapid traverse - X/Y/Z – Std. m / min 40 40 40
    Feed rate mm / min 1 - 10,000 1 - 10,000 1 - 10,000
  • AUTOMATIC TOOL CHANGER 
    Specification Unit BMV 50 BMV 50TC24 BMV 50TC30
    Tool change system - NA Twin Arm  Twin Arm 
    Tool storage capacity - Std. / Opt. Nos. - 24 30
    Pull Stud - MAS 403-P40T-I MAS 403-P40T-I MAS 403-P40T-I
    Max. Tool dia with all pockets full mm - 75 75
    Max. Tool dia with adjacent pockets empty mm - 140 140
    Max. Tool length mm - 250 250
    Max. Tool weight kgs - 8 7
    Tool to tool time sec. - 2.5 2.5
  • AUTOMATIC PALLET CHANGER 
    Specification Unit BMV 50 BMV 50TC24 BMV 50TC30
    Type of APC - NA Ball screw Ball screw
    Number of pallets Nos. NA 2 2
    Pallet size mm x mm  NA 800 x 475 800 x 475
    Maximum safe load per pallet Kgs NA 350 350
  • INSTALLATION DATA 
    Specification Unit BMV 50 BMV 50TC24 BMV 50TC30
    Floor Space (L x B) mm x mm 2230 x 2200 2230 x 2200 2230 x 2200
    Machine height (H) mm  2800 2800 2800
    Basic machine weight kgs 4500 4750 4850
    Total connected load (Basic standard machine) kVA 25 28 27
    Total connected load (Basic standard machine with High Power spindle) kVA NA NA NA
 
Applications
  • Con rod
  • Cylinder Block
  • Globe value body
  • Tractor Hsg
  • Con rod
  • Cylinder Block
  • Globe value body
  • Tractor Hsg
 
Case Study
 
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