VERTICAL MACHINING CENTERS (VMC)
Novell

Technology : Rotary Pallet VMCs
Product Brief

Novell is one of our earliest and finest products built from our decades of experience and research in building Vertical Machining Centers. We have also incorporated the valuable feedback of our customers in NOVELL to make it a top-notch machine.

Overview

  • Brand Story 

    Novell stands for reliability, performance & productivity.

  • Unique Selling Features 
    • High-speed rotary auto-pallet changer with column moving
    • Isolated machine elements from chip zone
    • Stainless steel lamella covers for the X-axis
    • Chip disposal below the cutting zone
    • Compact footprint, single lift machine
    • Maximum spindle power of 15 kW & torque upto 115 Nm
    • The consistency of pallet repeatability by cup & cone arrangement design
    • Online hydraulic for the fixture for higher cutting parameter

Features

  • Standard Feature 
    • AC servo drives
    • AC variable speed spindle motor
    • LM Roller Guide-ways
    • Hardened and ground ball screws
    • Feedback through the absolute encoder
    • Automatic tool clamping-unclamping
    • Centralised automatic lubrication
    • Spindle taper air blow
    • Electronic counterbalance 3 tier lamp
    • Hydraulic pallet changer
    • Rear chip disposal
    • Rigid Tapping
    • Hydraulic power pack for pallet changer
    • Coolant for bed flush
  • Optional Feature 
    • Ring coolant around the spindle
    • Coolant gun, air gun & maintenance toolkit
    • Higher spindle power
    • Chip conveyor in lieu of coolant tank with chip tray
    • Linear glass scale for X/ Y/ Z
    • 16/ 25/ 40 bar coolant through spindle
    • AC for electrical cabinet
    • Provision for 4th and 5th axis rotary table
    • 4th axis rotary table
    • Servo rotary auto pallet changer
    • Voltage stabilizer Air nozzle
    • Air nozzle with M code
    • Automatic front door
    • Spindle mounted probe
    • Table mounted probe
    • In-line Spindle with 10000 RPM with spindle chiller

Specifications

  • SPINDLE & AXIS 
    Specification Unit Novell
    Spindle taper  type BT 40 (HSK A 63)
    Spindle power - cont/int Std (Option) kW  7.5/ 11 (11/ 15)
    Spindle speed - Std (option) RPM 8000 (10000)
    Spindle torque cont/ S3, 25% [std] Nm 48/ 70
    Spindle torque cont/ S3, 25% [opt] Nm 84/ 115
    AXIS
    X/Y/Z axes mm 650/ 510/ 510
    Feed rate mm/ min 1 - 20000
    Rapid traverse X/ Y/ Z axes m/ min 40
    Pallet top to spindle face (min./ max) mm 300 - 810
    Spindle center to column front distance mm 560
  • AUTOMATIC PALLET CHANGER 
    Specification Unit Novell
    Pallet size mm 750 x 450
    T slot ( No./ size/ pitch) type 5 / 16 / 80
    Pallet Swing mm 1500
    Load capacity of each pallet kg 350
    Pallet rotation - Std. ( Opt) - Hyd (Servo)
    Pallet change time - Hyd (Servo) sec 10 (4)
    Pallet top from ground level mm 1000
  • AUTOMATIC TOOL CHANGER 
    Specification Unit Novell
    No of tools - Std (Option 1, Option 2) No 24 (30, 40)
    Maximum tool dia with adjacent pockets empty mm 80/ 120
    Maximum tool length mm 200
    Tool Weight kg 8
    Tool change time sec 2.5
    Chip to chip time (mm) as per ISO 10791 - 9 sec 5.0
    Pull stud   MAS403 PT40 - 1
  • INSTALLATION DATA 
    Specification Unit Novell
    Basic weight of the machine kg ~ 6000
    Floor Area for Std. Machine W x D x H mm 1980 x 3615 x 2950
    Total connected load kVA 25
    Compressed air bar 5
    Power supply   415 V ± 10 % AC, 50 ± 2 % Hz, 3 phase
 
Applications
  • Con rod
    Con rod
  • Cylinder Block
    Cylinder Block
  • Globe value body
    Globe value body
  • Tractor Hsg
    Tractor Hsg
  • Con rod
    Con rod
  • Cylinder Block
    Cylinder Block
  • Globe value body
    Globe value body
  • Tractor Hsg
    Tractor Hsg
 
Case Study
 
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