Orion Fx

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Orion Fx

FX series has been developed on the proven platform of ORION series Horizontal Machining Centres.
Innovated to meet the configuration for the Balance of Precision & Speed for Complex Precision Parts Machining. Import Substitution, Introduced to meet the demand for World-class HMCs for the Indian and global market.
ORION Fx series is extensively applied to the industries of Aerospace, Automotive, Medical, Energy and further more.

Fx series are developed for high performance manufacturing solutions & guarantees double in your returns

HSK spindle taper
Motorised (Integral) spindle
Spindle cooling B & C axis cooling system
AC servo drives for all axes
ú Ball-screw cooling system
Continuous Direct Drive rotary table (0.001 deg x 360,000)
Continuous swivel axis 0.001 deg
Pneumatic counterbalance for vertical axis
Single sheet covers for Z-axis/ Telescopic cover
Automatic centralized oil lubrication system
Stainless Steel Lamella covers for X&Y axes and Stainless Steel Single sheet cover for Z axis.
Air blast for spindle taper cleaning
Slat Chip conveyor inside the machine, in the cutting area
60 tools, servo-driven tool magazine & tool changer
Overhead shower wash
Basic coolant system with Scraper chip conveyor with drum filter
High-pressure coolant through spindle system 40 bar with paper band filtration system
Hydraulic powerpack with air blast oil cooler
10.4″ color LCD display
3-tier signal lamp, machine lamp
Machine alarm diagnostics
Ballscrew core cooling for all three axes.

Simultaneous 5 axes
Thermally symmetric structure
Servo driven – APC, ATC & Tool Magazine, Index Table for higher reliability & Productivity
High speed spindle
Extensive series range
Modular design
Indigenous developed technology

Automatic pallet changer (Servo-driven, Rotary type)
Milling and Turning table, Dia 800, 500 rpm for Fx8000
Automation and SMED compatible
Tool kit for checking & correcting kinematic precision
Automatic centralized grease lubrication system
Cad model post porocessor
Milling and Turning table, Dia 630, 700 rpm for Fx8000
Mist collector
Machine Collision monitoring
15″ color LCD Display
IIoT 4.0
Customer-specified machine colours
Coolant chiller
Visiport
High torque spindle for Fx8000 & Fx10000]High-pressure coolant thru spindle system 60 bar
Hydraulic connections through pallet with auto couplers (Fx5500 & Fx8000)
ATC side tool breakage sensor
Part probing
Laser measuring system for tool offset & tool breakage

Watch ORION FX Live In Action!

Specifications

Specifications	Unit	Fx5500	Fx8000	Fx10000
Axes
X axis	mm	800	1250	1600
Y axis (Table)	mm	1000	1250	1400
Z axis (Spindle)	mm	800	1000	1250
Work volume XYZ	3 m	0.64	1.25	2.5
Rapid traverse	m/ min	60	40	40
Acceleration	2 m/ S	6	4	4
Table
Rotary table – Direct Drive	posn	360,000 x 0.001deg	360,000 x 0.001deg	360,000 x 0.001deg
Table speed	rpm	40	20	10
Pallet size	mm	500 x 500	630 x 630 (800 x 800)	1000 x 1000
Load capacity	kg	700	1500	3000
Max. Job swing dia x swing height	mm	800 x 1000	1250 x 1200	1600 x 1400
Spindle
Spindle taper std.		HSK A63	HSK A100	HSK A100
Spindle power Ed40% std.	kW	28	63	63
Spindle speed std.	Nm	12000	8000	8000
Max spindle torque std.	Nm	105	470	470
Spindle taper (high speed opt)		–	HSK A63	HSK A63
Spindle power ED40% (high speed opt)	kW	–	28	28
Spindle speed (high speed opt.)	rpm	–	12000	12000
Max spindle torque (high speed opt)	Nm	–	105	105
Swivelling Milling Head
Rotating speed Cont./ 50% ED	mm	10	10	10
Axis torque	mm	3,000	5,000	5,000
Resolution	deg	0.001	0.001	0.001
Automatic tool changer
Number of tools std		60	60	60
Number of tools opt		80	80-120	80-120
Max tool diameter all places	mm	80	125	125
Max tool diameter max	mm	165	250 (315)	250 (315)
Max tool length	mm	430	600	600
Max tool weight	kg	12	30	30
Chip to chip time (min)	s	4	7.5	8.7
Pallet changer
Type		180 deg swing type
Pallet change time	s	10	25	60
Accuracy as per ISO 230-2
Positioning A – with Linear scale	mm	0.008	0.008	0.009
Repeatability R – with Linear scale	mm	0.005	0.005	0.007
B & C axis index accuracy	arcsec	10	10	12
Machine Installation Data (With Pallet Changer)
Basic machine weight	kg	14000	24000	30000
Floor area W x D	mm	3200×5800	4250×7000	4500×9500
Compressed Air	bar	5-6	5-6	5-6
Total connected load-cont/ 30 min	kVA	60	90	100
Power supply		3ph, 415 V, 50 Hz
CNC system		Siemens Sinumerik 1(Simultaniuos 5 axis)