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Two-Way Horizontal Machining Center is the finest product built with decades of research and experience in machine tool manufacturing.
The objective is to obtain complete flexibility. to accommodate different components, higher productivity, efficiency, reduced floor space & running cost. The machine construction is a column moving series and it helps bigger envelop, better chip disposal, higher load carrying capacity, and ease of maintenance. Ensures competitive manufacturing.
Capacity
Capacity | Unit | TWH-40(FT) | TWH-40(RP) | TWH-50(FT) | TWH-50(RP) |
Travel(X-Axis) | mm | 650 | 650 | 800 | 800 |
Travel(Y-Axis) | mm | 510 | 510 | 560 | 560 |
Travel(Z-Axis) | mm | 510 | 510 | 560 | 560 |
Minimum distance b/w spindle face | mm | 700 | 650 | 1200 | 500 |
Maximum distance b/w spindle face | mm | 1700 | 1670 | 2300 | 1620 |
Spindle center to tabletop | mm | 150 | 150 | 190 | 150 |
Loading height from ground to Table/Pallet top | mm | 1050 | 1050 | 1080 | 1140 |
Rapid Traverse- X/Y/Z-std | m/min | 40/40/40 | 40/40/40 | 40/40/40 | 40/40/40 |
Feed rate | mm/min | 1-10,000 | 1-10,000 | 1-10,000 | 1-10,000 |
Table size(Fixed tab)le | mm | 1200*600 | NA | 1500*500 | NA |
Max. Load on Fixed Table | kg | 1000 | NA | 2000 | NA |
Auto Pallet Changer
Auto Pallet Changer | Unit | TWH-40(FT) | TWH-40(RP) | TWH-50(FT) | TWH-50(RP) |
Pallet size | 2 nos | NA | 500*400 | NA | 800*630 mm |
Weight carrying capacity | kgs | NA | 400 | NA | 100(x2) |
Pallet change time | sec | NA | 12 | NA | 16 |
Index Table
Index table(optional) | Unit | TWH-40(FT) | TWH-40(RP) | TWH-50(FT) | TWH-50(RP) |
Table size | mm | NA | 500*400 | NA | 800*630 mm |
Index table | NA | 1 x 360deg(opt) | NA | 1 x 360deg | |
Indexing accuracy | sec | NA | =/- 5 arc | NA | =/- 5 arc |
Spindle
Spindle (LH & RH side) | Unit | TWH-40(FT) | TWH-40(RP) | TWH-50(FT) | TWH-50(RP) |
Spindle taper | type | BT 40(HSK A 63) | BT 50(HSK A 100) | ||
Spindle taper-std | rpm | 8000 | 8000 | 6000 | 4500 |
Spindle speed- opt1 (2 speed Gearbox) | rpm | NA | NA | NA | 2 speed gear box |
Spindle speed- opt2 (Belt reduction) | rpm | 5300 | 5300 | NA | NA |
Spindle power- Std. | Unit | TWH-40(FT) | TWH-40(RP) | TWH-50(FT) | TWH-50(RP) |
Cont./ 30 min.rating | kW | 11/7.5(15.11) | 15/11(18.5/15) | ||
Torque | Nm | 70(140) | 140(254) | 300(350) | |
Spindle power- Std. | Unit | TWH-40(FT) | TWH-40(RP) | TWH-50(FT) | TWH-50(RP) |
Cont./ 30 min.rating | kW | NA | 15/18.5 |
Automatic Tool Changer
Automatic Tool Changer (LH & RH side) | Unit | TWH-40(FT) | TWH-40(RP) | TWH-50(FT) | TWH-50(RP) |
Tool change system | type | Twin Arm | |||
Tool storage Capacity | Nos | 24(40) tools | 24(40) tools | ||
Max tool dia with all pockets full | mm | 75 | 120 | ||
Max tool dia with adjacent pockets empty | mm | 125 | 220 | ||
Max tool length | mm | 200 | 400 | ||
Max tool weight | kg | 8 | 15 | 20 | |
Tool to tool time | sec | 3.5 | 4.5 | 5 |
Installation Data
Installation Data | Unit | TWH-40(FT) | TWH-40(RP) | TWH-50(FT) | TWH-50(RP) |
Floor space(LxB) | mm x mm | 6500 x 5000 | 7700 x 6000 | 8000 x 6000 | |
Height(H) | mm x mm | 3000 | |||
Basic Machine weight | kg | 13000 | 14000 | 20000 | 22000 |
Total connected load(Basic std machine) | kVA | 50 | 55 | 55 | 60 |
A two-way HMC (Horizontal Machining Center) is a specific type of machining configuration where the machine has two separate worktables or pallets, allowing for efficient service and handling of complex products. This setup allows for alternating between two workpieces, meaning while one is being machined, the other can be loaded or unloaded. This dual-pallet system improves efficiency and reduces downtime because the machine continues cutting without interruptions.
Automotive Manufacturing: Two-way HMCs play a key role in automotive production, especially for high-volume parts such as engine blocks and transmission housings. The continuous machining provided by alternating pallets ensures efficient, nonstop production. This is especially valuable in batch manufacturing environments, where minimising downtime leads directly to increased output and faster turnaround times for complex automotive components.
Aerospace Components: Precision machining in aerospace benefits significantly from two-way HMCs. Complex components like turbine blades and landing gear parts require multi-axis machining with minimal interruptions. The dual-pallet system allows for quick transitions between workpieces, enabling the production of different components without stopping the machining process. This setup ensures both flexibility and speed in a sector where accuracy and time are critical.
Medical Device Manufacturing: Medical device manufacturers utilise two-way HMCs to produce complex devices like surgical tools and implants. Since these parts often require high precision and intricate detailing, the ability to continuously machine parts without retooling delays is a major advantage. The alternating pallets help manufacturers maintain a smooth workflow, reducing setup time and increasing the rate at which high-precision medical devices are produced.
Energy Sector: Large, robust components needed in the energy sector, such as valves and turbine parts, benefit from the nonstop operation of two-way HMCs. This machine configuration allows for efficient handling of large workpieces without the downtime typically associated with manual changes, making it a standard in modern manufacturing. Continuous operation ensures that parts essential for oil and gas or power generation are produced quickly, meeting high demand without sacrificing quality.
Heavy Equipment Manufacturing: For heavy machinery production, two-way HMCs excel in machining large, complex components like gear housings and structural parts for construction and agricultural equipment. The dual-pallet system maximises uptime by enabling work on one component while another is being set up, making it possible to meet the high production demands of the industry more efficiently.
Tool and Die Making: In tool and die making, where precision and complexity are paramount, two-way HMCs ensure smooth transitions between machining tasks. This system allows for alternating between different sections of a mould or die, greatly reducing the setup time between processes. The continuous machining capability makes two-way HMCs especially effective for producing moulds and dies with intricate shapes and fine tolerances.
Defence and Military Applications: Defence manufacturing requires high-precision parts produced on tight schedules. Two-way HMCs help meet these demands by providing continuous machining for critical components, such as weaponry and military vehicle parts. The dual-pallet system ensures that production is uninterrupted, helping to meet the defence industry’s stringent requirements for both quality and turnaround time.
General Manufacturing: For general manufacturing, the versatility of two-way HMCs makes them invaluable in producing a wide range of parts and components. The alternating pallet system allows manufacturers to efficiently manage different jobs or handle high-volume production without idle time. Whether producing small, intricate parts or larger components, two-way HMCs help streamline operations and reduce lead times in various manufacturing contexts.
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