VIRAT

VIRAT 1020 | VIRAT 1520 | VIRAT 1530 | VIRAT 1540 | VIRAT 2030 | VIRAT 2440 | VIRAT 3040

“Tailor made solutions for machining large sized components for Aerospace & Energy segments”

BFWs Virat double column VMC is “Majestic; brilliant”, Very Big or Giant. Captivator of enhanced shop floor productivity.

  • BT 50 spindle – 6000 rpm
  • AC servo drives
  • Hardened & ground LM roller guideways for X ,Y & Z axis
  • Hardened & ground ball-screws for all the 3 axes
  • In-line spindle
  • Coolant gun
  • Air gun
  • Air blast for spindle taper cleaning
  • Air curtain for spindle
  • Centralized lubrication system
  • Hydraulic counter balance for the vertical axis
  • Feedback through absolute encoder
  • Rigid taping facility
  • Ring coolant
  • Telescopic covers, bellows & splash guards
  • Instruction manuals
  • Machine lamp
  • Leveling & foundation kit
  • Mobile MPG
  • Standard coolant system with chip tray
  • Coil conveyor on either side of the bed
  • Maintenance toolkit

 

  • Cutting zone completely isolated from the machine elements and the operator
  • Heavy -duty cutting capability
  • Compact foot print
  • Single lift machine for Virat 1020
  • Flexible machining Center
  • Heavily ribbed Base, Column for more rigidity
  • ATC  for BT 50 tool holder
  • Coolant through system
  • Spindle chiller
  • 30/40/60 tools magazine
  • Height block
  • Linear glass scale for X, Y & Z axes
  • Full enclosure splash guard
  • Chip conveyor with chip trolley
  • Dual stage high/low planetary gear box
  • Oil skimmer
  • AC for electrical cabinet
  • Voltage stabilizer
  • Spindle mounted probe
  • 90 deg automatic indexing head with auto transfer
  • Manually head with parking station
  • Auto workpiece measurement
  • 4-axis rotary table

Watch VIRAT Live In Action!

Specifications

Technical Specification
Specifications Unit VIRAT- 1000 VIRAT- 1500 VIRAT- 2000 VIRAT- 3000
MODEL VIRAT- 1020 1520 1530 1540 2030 2440 3040
X – Axis Travel (Table longitudinal) mm 2000 2000 3000 4000 3000 4000 4000
Y – Axis Travel (Saddle Transverse) mm 1200 1700 1700 1700 2400 2600 3400
Z – Axis Travel (Ram Vertical) mm 800 1000 1000 1000 1000 1000 1000
Spindle nose face to table top mm 150~950 200~1200 200~1200 200~1200 350~1350
Increased daylight with Height block (option) mm 200 300 300 300 350
Distance from Floor to table mm ~820 ~870 ~1020 ~1020 ~1020
Distance between Column mm ~1280 ~1780 ~2480 ~2680 ~3480
Table
Table size mm 1000X2200 1500X2200 1500X3200 1500X4200 2000X3200 2400×4200 3000X4200
Table working area mm 1000X2000 1500X2000 1500X3000 1500X4000 2000X3000 2400×4000 3000X4000
T – Slot (No. / Size / Pitch) mm 7x22x150 9x22x160 9x22x210 11x22x210 17x28x250
Max. Load on table Std. Kgs 4000 6000 8000 10000 10000 12000 16000
Axes
Rapid traverse – X/Y/Z – Std. m/min 20/20/15 18/20/15 15/20/15 12/20/15 15/15/12 12/15/12 10/10/10
Feed rate mm/min 1 – 10000 1 – 10000 1 – 10000 1 – 8000 1 – 8000
Spindle Taper, Power- Torque  & Speed Details
Spindle : Inline Drive: STD ( *Coolant through with Belt driven only)
Spindle Taper Type BT50 BT50 BT50 BT50
Fanuc  Power-Cont/15min(Torque) Kw/Nm 15/18.5 Kw(143/235Nm) 15/18.5 Kw(286/353Nm) 18.5/22 Kw(310/525Nm) 22/30 Kw(365/498Nm)
Mitsubishi Power-Cont/30min(Torque) Kw/Nm 15/18.5 Kw(143/236Nm) 18.5/22 Kw(310/442Nm) 18.5/22 Kw(310/442Nm) 18.5/22 Kw(310/442Nm)
Siemens Power-Cont./ S6/60%(Torque) Kw/Nm 17/25.5 Kw(183/274Nm) 22/26 Kw(248/300Nm) 22/26 Kw(248/300Nm) 22/26 Kw(248/300Nm)
Speed : STD RPM 6000 6000 6000 6000
Spindle : Inline Gear Box Drive 1:4 Gear Ratio :Option
Fanuc  Power-Cont/30min(Torque) Kw 22/26Kw(560/664Nm) 22/26Kw(560/664Nm) 22/26Kw(560/664Nm) 22/26Kw(560/664Nm)
Mitsubishi  Power-Cont/30min(Torque) Kw 22/26Kw(560/664Nm) 22/26Kw(560/664Nm) 22/26Kw(560/664Nm) 22/26Kw(560/664Nm)
Siemens Power-Cont/30min(Torque) Kw 22/26Kw(560/688Nm) 22/26Kw(560/688Nm) 22/26Kw(560/688Nm) 22/26Kw(560/688Nm)
Speed : STD (Chiller for gearbox) RPM 6000 6000 6000 6000
Automatic Tool changer : Twin Arm
Tool change system Type Arm type Arm type Arm type Arm type
Tool storage capacity – Std. / Opt. Nos. 20(30 with Height block) 20(30/40) 20(30/40/60) 40 (60) 20(30/40/60)
Max tool dia with all pockets full mm 125 125 125 125
Max tool dia with adjacent pockets empty mm 220 220 (200) 220 (200) 220 (200)
Max tool length mm 350 350 350 350
Pull Stud Type MAS 403 P50T-1 MAS 403 P50T-1 MAS 403 P50T-1 MAS 403 P50T-1
Accuracy as per ISO-230-2 (Full Stroke)
Positioning Accuracy( without scale/with scale) mm 0.020/0.010 0.020/0.010 0.025/0.015 0.035/0.020 0.025/0.015 0.035/0.020 0.020
Repeatability Accuracy ( without scale/with scale) mm 0.015/0.008 0.015/0.008 0.020/0.012 0.025/0.015 0.020/0.012 0.025/0.015 0.015
Installation Data
Floor Space (W x D) mmxmm ~4900 x 6900 ~5500 x 6900 ~5500 x 9900 ~5500 x 13000 ~6200 x 9900 ~6800×13000 ~8000 x 14000
Machine height (H) mm ~4400 ~5200 ~5200 ~5200 ~5500 ~5500 ~6000
Basic machine weight(Approximate) kgs ~20000 ~24000 ~28000 ~32000 ~36000 ~40000 ~50000
NOTE : values within parentheses are subject to change.

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