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Customized Solutions

Customized Solutions

The core competency at BFW includes the ability to engineer customized machining solutions to high degree of complexity for machining a variety of components. BFW provides end-to-end solutions such as process design, Automation, Deburring, Turn-over-device, conveyors along with machine to meet specific manufacturing needs. Such solutions result in enhance competitiveness.

Customized/ special machines are ideal for mass/ batch production of families of similar components. BFW is having rich experience in offering customized solutions, turn-key projects and supplied 4000+ machines in last five decades.

Our customized solutions are equipped to offer high precision components and job size varies from 50 mm to 11,000 mm

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Solutions Across Industries

Automotive Components

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Automotive industry
Cam Shaft
Cam Shaft
Connecting Rod
Connecting Rod
Crankshaft
Crankshaft
Cylinder Head
Cylinder Head
Cylinder Head
Cylinder Head
Front Axle Beam
Differential Case
Front Axle Beam
Front Axle Beam
Stub Axle
Stub Axle
Rear Twist Beam
Rear Twist Beam

Tractor Components

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tractor-industry-solutions
Connecting Rod
Connecting Rod
Cam Shaft
Cam Shaft
Gearbox Housing
Gearbox Housing
Front Axle
Front Axle
Diffrenential Housing
Diffrenential Housing
Cylinder Block
Cylinder Block
Crankshaft
Crankshaft
Axle Shaft
Axle Shaft

Railways Components

railways-solutions
Wheel
Wheel
Traction center
Traction center
Roll Link
Roll Link
Diesel loco
Diesel loco
Control Arm
Control Arm
Bogie frame
Bogie frame
Axles shaft
Axles shaft

Defense Components

Defense industry
SucBody
SucBody
Missile
Missile
Gun
Gun
Engine Part
Engine Part

End-to-end Solutions

others-industry
Process Design
Process Design
Gantry & Automation
Gantry & Automation
Tooling
Tooling
Gantry & Automation
Gantry & Automation

Other Components

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spindle-components
Yoke
Yoke
Graphite Electrode
Graphite Electrode
Rear Axle Housing
Rear Axle Housing
Banjo Axle Housing
Banjo Axle Housing
Tripod
Tripod

Industry Segments

Two Wheeler
Two Wheeler
Passenger Car
Passenger Car
Agro Equipments
Agro Equipments
Vehicle
Commercial Vehicles
Die and Mould
Die & Mould
Valves
Valves
Pumps
Pumps
Medical
Medical Implants
Railways
Railways
Thermal Energy
Thermal Energy
Wind Energy
Wind Energy

Typical Product Platforms

  • Single/ duplex/triplex milling machines
  • Single/twin/ multi-spindle with rough/ finish boring machines
  • Single/twin/ Multi-spindle line boring machines
  • Single/multi spindle-drilling/ tapping machines
  • 3/4/6/ 8 station rotary indexing machines
  • 2/3 spindle horizontal machining center (HMC)
  • 4 spindle turning machine with gantry automation etc…
Typical Product
bfw-bharat

BFW SPMS... Import substitutes for "Atmanirbhar Bharat"

  • Pin & Web milling machines for Crankshaft.
  • 4 Spindle tuning machine with Gantry Automation for tripod/ CV Joint.
  • Front axle beam machine with automation (forging to finish)
  • Cold swaging machine for axle housing component
  • Multi-spindle rotary head changer machine for cylinder head and block
  • Compact Honey Comb Machining Center for defence component
  • Transfer line with multi-spindle machine for cylinder block & head component
  • Complete machining for Valve body with Automation
Front Axle Beam

Complete machining solutions for front axle beam

  • Component length: 1300 - 2300
  • Cycle time: 10 min
  • Complete robot deburring
  • King pin & cutter-pin deburing by machine
  • King Pin angle +/- 12 deg
  • Parametric program for varies models
4way-machining

4 way machining with automation

  • Component length: 1000 - 2000
  • Cycle time: 3 min per component
  • Simultaneous machining
  • Auto averaging of component
  • Probing and machining for thickness control
  • Auto transfer of components between the machines
Crankshaft Pin

Crankshaft pin & web milling

  • Component length: 300 - 1100
  • Cycle time: 40 sec per pin
  • Anti-vibration structure
  • 4800 Nm torque with heavy gear box
  • 51 kW heavy milling spindle
  • Self compensating chuck for job clamping
Two Way HMC

Two-way HMC

  • Component length: 1.5 meter
  • Roller type LM guides
  • Lamella for X axes for better chip disposal
  • Spindle speed: 6000 rpm
  • Power: 11/15 kW
  • Cycle time: 60 sec per component
Graphite Machine

Graphite machining solutions

  • Operations: Milling, boring & threading
  • Component: Electrode
  • Component length: 1200 to 3200 mm
  • Component dia: 200 to 840 mm
  • Spindle power: 40 HP
  • Dust extractor to evacuate cutting chips
  • Fully enclosed machine zone
  • 3 spindle & 3 axis CNC controll
  • Auto adjustable steady rest & work support
serration-milling

Serration milling

  • Component flange OD: Max 180 mm - min 119 mm
  • Cast Iron Bed
  • SKC technology used in slide
  • Spindle power: 30 kW
  • Spindle torque: 2300 Nm
  • Spindle rpm: 125 rpm
  • Cycle time: 58 sec per components
  • Arbor assembly with dual drive
swaging-solutions

Swaging solutions

  • Component length: 1200 mm
  • Component swaging dia: 109 to 148 mm
  • Circular swaging unit with 12 segmented split dye
  • Operated 12 hydriodic heavy-duty cylinders
  • Cycle time: 285 sec per component
  • Walking beam mechnisam for component handling
  • Machine with rotary axis with tilting mechanisam
duplex-machine

Duplex milling machine

  • Operations: Duplex milling
  • Auto mechanism for component handling
  • Cutter diameter - 600 to 800 mm
  • Spindle power: 50 HP
  • Cycle time - Around 3 min
  • Material removal - Upto 6 mm
  • Spindle drive through gearbox
  • Heady-duty spindle
twin-turret

Twin turret flexible machine

  • Complete Turning of weld bead curl, break flange & spindle
  • Component length: 1600 to 2300 mm
  • Spindle power: 37 kW
  • Spindle torque: 1540 Nm
  • Spindle rpm: 480 rpm
  • Cycle time: 3 min 45 sec per component
  • Double the productivity
  • Suitable for Gantry/ Robot Automation
gang-milling

Gang milling machine

  • Cycle time: 1min per component
  • Heavy duty milling spindle
  • 2000 Nm spindle torque
  • Dual drive to spindle
  • Flexible for different models
  • Easy cutter loading/unloading arrangement
Complete Machining

Complete machining solutions for valve body

  • Simultaneous machining of two spindles
  • 25% - 30% higher productivity
  • 4035 Nm torque for facing head
  • 6" to 24" component capacity
  • 4000 kg table load carrying capacity
4 Spindle Turning

4 spindle turning with automation

  • Cycle time: 7 seconds
  • Auto indexing unit for lugs machining
  • Loading/unloading masked
  • Sister tool management
  • Fool proof confirmation
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Bharat Fritz Werner Ltd. (BFW) is a pioneering name in machine tools, manufacturing solutions, and technological innovation.

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PRODUCTS

Verical Machine

Vertical machines

Horizontal Machine

Horizontal machines

Vertical Turning Centre

Vertical Turning Centre

Horizontal turning machines

Horizontal turning machines

Five-Axis Machines

Five-Axis Machines

Turn Mill Machine

Turn Mill Machine

Horizontal Boring & Milling Machine

Horizontal Boring & Milling Machine

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